SMC Molding Press
SMC molding presses are widely used in industries such as automobiles (bumpers, underbody guards, etc.), aviation, rail transportation (railway handles, high-speed train interiors), home furnishings, electricity, bathrooms, and environmental protection. Since SMC materials have the advantages of being lightweight, high strength, corrosion resistance, and wear resistance, FRP molding hydraulic presses have been widely used in these industries.
TechnoFRP‘s SMC molding machines have a variety of structures to choose from, such as four-column and frame types. The frame structure is recommended for high-quality products, and the servo control system can be configured according to the workpiece’s processing needs. The machine’s parameters, such as pressure, position, and speed, can be fully digitally controlled, with the characteristics of high precision and high efficiency. In addition, the SMC molding press also uses a PLC computer touch screen for centralized control. It has three operating modes: adjustment, manual, and semi-automatic, which is convenient for users to operate.
TechnoFRP is a company specializing in manufacturing thermosetting, thermoplastic composite presses. It has many years of experience manufacturing SMC molding presses, such as FRP septic tanks, FRP sinks, water tanks, electric meter boxes, trash cans, cable racks and cable ducts, auto parts, SMC auto bumpers, building templates, and other products. SMC hydraulic presses can be equipped with two heating methods: electric heating (heating tube) or oil heating (mold temperature controller). The valve body is equipped with core pulling, slow return, slow top pressure maintenance, etc. PLC programmable controller and touch screen can realize the automation of all actions.
TechnoFRP supports SMC presses that are customized for special needs. The table size, opening, stroke, speed, etc., can be customized according to customer requirements. We are committed to providing presses of various specifications and models to meet customer needs. Common hydraulic press tonnages are 200 tons, 315 tons, 500 tons, 630 tons, 800 tons, 1000 tons, 200 tons, 3000 tons, etc.
Features of SMC Molding Press
1. The crossbeam of the fuselage is made of integral cast steel or steel plate double welding, and the internal stress is eliminated by vibration or tempering treatment to ensure that the fuselage is not easily deformed.
2. “X”-shaped plane guide structure, high guide accuracy, long guide plate life, and a small degree of heat radiation influence.
3. The hydraulic control adopts a cartridge valve integrated system, which has reliable action, long service life, small oil pressure impact, and reduces continuous pipelines and leakage points.
4. Independent electrical control system, reliable operation, intuitive action, and maintenance.
5. Through the operation panel selection, two molding processes of fixed stroke and fixed pressure can be realized, and there is a pressure holding delay, etc.
6. The working pressure of the SMC hydraulic press slider and the travel range of unloaded express downward and slow working can be adjusted according to the process needs.
7. Equipped with a mold opening cylinder with a micro mold opening function.
8. It has an exhaust function to integrate the SMC composite material, and its strength fully meets the performance requirements.
9. It can also be equipped with external ejection and core pulling.
10 Equipped with a blowing system and a vacuum system, especially for producing precision SMC composite products, such as home appliance housings and automotive accessories.
SMC Molding Press Technical Parameters:
| Model | unit | Specification model | ||||||||||||
| 315T | 500T | 630T | 800T | 1000T | 1200T | 1600T | 2000T | 2500T | 3000T | 3500T | 4000T | 5000T | ||
| Compression capability | KN | 3150 | 5000 | 6300 | 8000 | 10000 | 12000 | 16000 | 20000 | 25000 | 30000 | 35000 | 40000 | 50000 |
| Open mold force | KN | 453 | 580 | 650 | 1200 | 1600 | 2000 | 2600 | 3200 | 4000 | 4000 | 4700 | 5700 | 6800 |
| Opening height | mm | 1200 | 1400 | 1600 | 2000 | 2200 | 2400 | 2600 | 3000 | 3000 | 3200 | 3200 | 3400 | 3400 |
| Slider stroke | mm/s | 800 | 1000 | 1200 | 1400 | 1600 | 1800 | 2000 | 2200 | 2200 | 2200 | 2200 | 2400 | 2400 |
| Worktable size(L-R) | mm | 1200 | 1400 | 1600 | 2200 | 2600 | 2800 | 3000 | 3200 | 3600 | 3600 | 3800 | 4000 | 4000 |
| Worktable size(F-B) | mm | 1200 | 1400 | 1600 | 1600 | 1800 | 2000 | 2000 | 2000 | 2400 | 2400 | 2600 | 3000 | 3000 |
| Slider fast descending speed | mm/s | 200 | 200 | 200 | 300 | 300 | 300 | 300 | 400 | 400 | 400 | 400 | 400 | 400 |
| Slider slow dessending speed | mm/s | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 | 15-20 |
| Slider pressing speed | mm/s | 0.5-5 | 0.5-5 | 0.5-5 | 0.5-5 | 0.5-5 | 0.5-5 | 0.5-5 | 0.5-5 | 0.5-5 | 0.5-5 | 0.5-5 | 0.5-5 | 0.5-5 |
| Slowly open mold speed | mm/s | 1-5 | 1-5 | 1-5 | 1-5 | 1-5 | 1-5 | 1-5 | 1-5 | 1-5 | 1-5 | 1-5 | 1-5 | 1-5 |
| Slider fast returning speed | mm/s | 160 | 175 | 195 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | 200 |
| Total power(about) | KW | 20 | 30 | 36 | 36 | 55 | 70 | 80 | 105 | 130 | 160 | 200 | 230 | 300 |
Application of SMC Molding Press
SMC presses are suitable for various SMC composite material molding processes, such as molded FRP septic tanks, FRP car bumpers, FRP fans, FRP water tanks, building plastic molds, resin manhole covers, plastic pallets, etc. TechnoFRP’s composite material molding hydraulic press design and customization cases are rich, with tonnages ranging from 100T, 200T, 315T, 400T, 500T, 630T, 800T, 1000T, 1200T, 1500T, 2000T, 3000T.
