Maintaining SMC sheet machines is essential to ensure their high efficiency and safe operation. The following are the daily maintenance steps and suggestions for SMC sheet machine units.
1. Cleaning and inspection
1) Daily cleaning:
• After work every day, wipe the surface of the equipment with a soft cloth to remove dust, oil and adhesive residue.
• Clean the smooth parts of the equipment with special attention to ensure no impurities affect the lubrication effect.
2) Check the appearance of the equipment:
• Check whether the equipment has obvious damage, rust or wear, especially the blades, molds and other consumable parts.
• If any abnormality is found, it should be recorded in time, and the maintenance personnel should be notified for processing.
2. Lubrication and maintenance
1) Lubrication:
• Inject clean lubricating oil into the smooth parts of the equipment on time and in quantity to ensure smooth operation.
• Pay attention to checking the oil level and quality of the lubricating oil and replacing or replenishing it in time.
2) Maintenance:
• Maintain the equipment regularly, including checking whether the electrical equipment’s interlocking insurance mechanism, the connecting wire’s end, etc., are loose or damaged.
• Check the grounding of the equipment to ensure good grounding and prevent electrical accidents.
3. Gas circuit and electrical system inspection
1) Gas circuit inspection:
• Check the working conditions of each gas circuit regularly to ensure that they are unobstructed and the gas pressure is stable (adjusted within the set gas pressure range).
• Discover and deal with leakage and pressure relief problems in time to prevent the equipment’s normal operation from being affected.
2) Electrical system inspection:
• Regularly check the operating status of electrical equipment, such as motors, control cabinets, etc.
• Pay attention to the heat dissipation of electrical equipment to prevent overheating and damage to the equipment.
4. Safe operation and maintenance
1) Safe operation:
• Operating procedures and safety regulations should be strictly followed when using the equipment to ensure the safety of personnel and equipment.
• Overloading the equipment is prohibited to avoid irreversible damage.
2) Maintenance records:
• Establish an equipment maintenance record system to record the equipment’s cleaning, inspection, maintenance and repair.
• Through maintenance records, problems and hidden dangers of the equipment can be discovered in time so that they can be dealt with quickly.
5. Other precautions
1) Anti-rust treatment:
• If the equipment’s surface is damaged, anti-rust paint should be purchased in time to prevent rust from affecting its performance.
2) Replacement of spare parts:
• Wearing and severely worn parts should be replaced in time according to the equipment’s operation and the service life of spare parts.
Implementing the above daily maintenance steps and suggestions can effectively ensure the normal operation of the SMC sheet machine unit and extend its service life. At the same time, it can also reduce the equipment’s failure rate and maintenance cost and improve production efficiency and product quality.
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Post time: Aug-28-2024